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  2. sku: 17149541866222721
  3. POLARIS 5250091

POLARIS 5250091 Exhaust Gasket Spring Rebuild Kit 100-2127 MOTO1988

fits model: Rzr, 800. make: Polaris. year: 2008–2011.

Moto1988 5250091 Exhaust Gasket Spring Rebuild Kit 5811511 525009 For Polaris Rzr 800 2008 - 2011

( Manufacturer Part Number: 5250091 ), ( Manufacturer Warranty: 1 Year ), ( Fits: Atv ), ( Vintage Part: No ), ( Oe/oem Part Number: 5811511 ), ( Ipn: 100-2127 ), ( Placement On Vehicle: Exhaust ), ( Type: Gasket Kit ), ( Color: Silver ), ( Items Included: Exhaust Manifold Gasket Clamp Spring Kit ), ( Material: Alloy )

Review POLARIS Exhaust Gasket Spring Rebuild Kit 525009 fits RZR 800 2008–2011

Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) for Polaris RZR 800 (2008-2011)

Description:

The Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) is specifically designed for the Polaris RZR 800 models produced between 2008 and 2011. This critical component is an essential part of the exhaust system, ensuring a secure and leak-free connection between the exhaust manifold and the header, as well as the exhaust manifold and the catalytic converter.

The kit includes all the necessary parts required for a complete exhaust gasket spring rebuild. It includes high-quality exhaust gasket springs, which are designed to maintain their shape and tension over time, preventing exhaust leaks and ensuring optimal engine performance. The gasket springs are made from a durable and heat-resistant material, ensuring they can withstand the extreme temperatures and conditions encountered during off-road riding.

The Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) is an essential upgrade for any Polaris RZR 800 owner who wants to maintain their vehicle in top condition. A worn-out or damaged exhaust gasket spring can lead to exhaust leaks, decreased performance, and even engine damage. By investing in this rebuild kit, you can save time and money in the long run, as well as enjoy the peace of mind that comes with knowing your exhaust system is functioning at its best.

Installation of the Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) is a straightforward process that can be completed in a few hours, using common hand tools. The kit includes clear and detailed instructions to ensure a hassle-free installation process. It is recommended to replace the exhaust gasket springs every 20,000 to 30,000 miles to ensure the longevity of your exhaust system and maintain optimal engine performance.

In summary, the Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) is a critical upgrade for any Polaris RZR 800 (2008-2011) owner who wants to maintain their vehicle in top condition, save time and money in the long run, and enjoy the peace of mind that comes with knowing their exhaust system is functioning at its best.

Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) for Polaris RZR 800 (2008-2011): Pros, Cons, and Conclusion

Introduction:

The Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) is designed for the Polaris RZR 800 models from 2008 to 2011. This kit includes all necessary gaskets and springs for exhaust system repairs. In this analysis, we will discuss the pros, cons, and a conclusive recommendation.

Pros:

1. Comprehensive kit: The Moto1988 exhaust gasket spring rebuild kit is a complete solution for exhaust system repairs on the specified Polaris RZR models. It includes all the required gaskets and springs.

2. High-quality materials: The kit uses high-quality gaskets and springs that are designed to withstand the extreme conditions of off-road riding.

3. Easy installation: The installation process is relatively straightforward, and most users report being able to complete the job within a few hours.

4. Cost-effective: Compared to purchasing individual parts, this kit offers a more affordable solution for exhaust system repairs.

Cons:

1. Limited compatibility: The kit is only designed for the specified Polaris RZR 800 models (2008-2011). Users with other models or years may need to look for alternative solutions.

2. Potential for leaks: While the high-quality gaskets should minimize the risk of leaks, there is still a possibility that they may not seal perfectly.

3. May require additional tools: Depending on the specific exhaust system design, some users may need additional tools to complete the installation.

Conclusion:

The Moto1988 Exhaust Gasket Spring Rebuild Kit (5250091) is an excellent choice for Polaris RZR 800 owners (2008-2011) who need to repair their exhaust systems. Its comprehensive design, high-quality materials, and cost-effectiveness make it a compelling option. However, its limited compatibility and potential for leaks are important considerations. If you own a Polaris RZR 800 within the specified range, we recommend considering this kit for your exhaust system repair needs.

Details:

Package: 1x Gasket, Clamp, Seal, 2x Socket Grommet Silencer Mount, 5x Spring Type 1, OEM PART NUMBER: 5250091, 5811511, 3610047, 7041789, 7518984, 7041687, 5436598. Compatible with, Fit for Polaris, RZR 800 2008 - 2011 ,s 2009 - 2011, 4 2010 - 2011. Exhaust Gasket Spring Rebuild Kit 5811511 525009 for Polaris RZR 800 2008 - 2011: 100% Brand new and high quality.

part #: 5250091 prices

  • $13.00-$59.99

specifications enginesnowmobile:

  • for models: Rzr, 800
  • for makes: Polaris
  • for years: 2008-2011
  • mpn: 5250091
  • manufacturer warranty: 1 Year
  • fits: Atv
  • vintage part: No
  • oe/oem part number: 5811511
  • ipn: 100-2127
  • placement on vehicle: Exhaust
  • type: Gasket Kit
  • color: Silver
  • items included: Exhaust Manifold Gasket Clamp Spring Kit
  • material: Alloy

seller enginesnowmobile:

  • city: Hebron, Kentucky
  • # reviews: 5500
  • rating: 99.8%

offer enginesnowmobile:

  • options: Ship-to-home
  • sold: 0
  • availability: In Stock
  • best offers: True
  • quantity: 10
  • started: July 9, 2025

shipping enginesnowmobile:

  • transit: 3-8 Days
  • carrier: USPS
  • class: Expedited, Standard
  • cost: $0.00
  • type: Fixed
  • service: USPS Priority Mail, USPS First Class

returns enginesnowmobile:

  • paid by: Seller
  • policy: Returns Accepted
  • time: 30 Days

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general enginesnowmobile:

  • condition: New
  • ATV, Side-by-Side UTV Parts Accessories > Exhaust Emission Systems > Exhaust Gaskets Seals
for models: rzr, 800, for makes: polaris, for years: 2008-2011, manufacturer warranty: 1 year, fits: atv, vintage part: no, oe/oem part number: 5811511, placement on vehicle: exhaust, type: gasket kit, items included: exhaust manifold gasket clamp spring kit,
category: atv parts > atv, side-by-side utv parts accessories > exhaust emission systems > exhaust gaskets seals, color: silver, material: alloy, sku: 17149541866222721,
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5 offers $13.00–$59.99 USD
  • New. Offer #1 priced at $59.95 + $0.00 shipping estimate = $59.95* total. Does NOT fit the RZR-S or RZR-4 chassis! Fix that leaking exhaust system with this all-in-one kit! Kit includes the exhaust manifold gasket, main pipe inlet and outlet donut style gaskets, cylindrical muffler gasket and 7 new exhaust springs to keep everything tight. Replaces Polaris part number , 3610047, , 7041687 and 7041789.FREE SHIPPING
  • New. Offer #2 priced at $59.99 + $0.00 shipping estimate = $59.99* total. With a diameter of 27.25 mm, it provides a secure and leak-free seal for the exhaust system, ensuring optimal performance. Polaris RZR Exhaust Gasket, 27.25 mm, Genuine OEM Part is designed for Polaris RZR vehicles.FREE SHIPPING
  • New. Offer #3 priced at $13.00 + $0.00 shipping estimate = $13.00* total. For Polaris Models. EXHAUST MANIFOLD GASKET.FREE SHIPPING
  • New. Offer #4 priced at $59.95 + $0.00 shipping estimate = $59.95* total. Fix that leaking exhaust system with this all-in-one kit! Kit includes the exhaust manifold gasket, main pipe inlet and outlet donutstyle gaskets, cylindrical muffler gasket and 7 new exhaust springs to keep everything tight.FREE SHIPPING
  • New. Offer #5 priced at $20.99 + $0.00 shipping estimate = $20.99* total. Spring Tpye 1 x5. Exhaust Muffler Gasket Seal Spring Kit for Polaris RZR 800 2008-2011 7081382.FREE SHIPPING

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